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RPC-60X Automatic Laundry Detergent Pods Tub Filling & Capping Machine

An automatic tub filling and capping machine developed for laundry detergent pods. The RPC-60X combines full mechanical drive, servo cup delivery, controlled product transfer and dual cap feeding to achieve stable output of 40–50 tubs per minute.

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  • Overview

Overview

Product overview

The RPC-60X Detergent Pods Tub Filling and Capping Machine is designed to automate detergent pod counting, tub filling, cap placement and finished-pack discharge in one continuous packaging process. As a specialized detergent pods tub filling machine, it provides an efficient solution for manufacturers seeking stable, accurate and labor-saving packaging of laundry detergent pods.

Featuring an innovative full mechanical drive system, the RPC-60X is engineered for fast and stable production with reliable mechanical performance. The cup delivery assembly uses servo control to achieve accurate pod positioning and consistent feeding, helping maintain smooth operation during continuous production. As an automatic pod counting filling machine, the system can support precise loading of detergent pods into preformed tubs according to the required filling quantity.

The RPC-60X also integrates an efficient dual capping system. When the first cap supply is depleted, the machine automatically switches to the second supply, reducing manual intervention and helping maintain continuous production. This makes the RPC-60X a practical laundry pods capping machine for high-efficiency packaging lines.

For convenient format changes, the machine is equipped with quick-release handles and positioning features that simplify adjustment and reduce changeover time. Combining automatic pod counting, tub filling and cap placement, the tub filling and capping machine offers a compact and efficient packaging solution for detergent pod manufacturers. Final configuration and performance can be customized according to pod size, filling quantity, tub dimensions and cap specifications.

Key features

• Full mechanical drive mechanism for stable, efficient operation.
• Rated output of 40–50 tubs per minute.
• Safety enclosure with safety relay and bleed valve.
• Open drive system for easier maintenance and inspection.
• Large cup storage system reduces manual refill frequency.
• Width-adjustment handle accommodates tubs of different widths.
• Quick-release handles simplify cup-delivery assembly installation and removal.
• Servo-driven cup delivery provides accurate positioning.
• Food-grade hopper helps prevent material spillage and reduce dust dispersion.
• Integrated vibrator promotes a more uniform product level inside the tub.
• Dual cap-feeding devices automatically switch when one cap supply is depleted.
• Positioning pins, quick-release handles and pneumatic couplings support tool-free product changeover.
• Jog mode and one-button start simplify operation.

Typical applications

Designed for automatically filling laundry detergent pods into preformed tubs and applying matching caps. The final machine configuration should be matched to the tub dimensions, cap design, pod size, target count and required output.

Process flow

1.Load empty tubs into the cup storage and delivery system.
2.Servo-feed and position each tub in the indexing mould.
3.Transfer detergent pods through the food-grade hopper into the tub.
4.Use vibration to help level the contents inside the tub.
5.Feed and apply the cap; the dual cap supply switches automatically when required.
6.Discharge the completed capped tub.

Design Principle

Core competitiveness: Innovative full mechanical drive mechanism, stable and fast
Safe:Safety Door+Safety Relay+Bleed Vale
Simple: Open driven system, easy maintenance
Stable: Full machinical driven design
Efficience:40-50cups/min
Easy changeover: almost no fool
Easy changeover: almost no fool
Easy operation: jog to see machine condition and one button start

Technical specifications

Parameter

Specification

Model

RPC-60X

Capacity

40–50 tubs/min

Container type

Tub

Container size

Max. diameter: 170 mm; second stated dimension: 140 mm (see confirmation note)

Power supply

220 V, 60 Hz, 3 phase

Power consumption

3.0 kW

Air consumption

0.2 m³/min

Air pressure

0.6 MPa

Machine dimensions

L 3300 × W 3000 × H 2010 mm

Machine weight

2800 kg

Main configuration

System / component

Specified brand

Main motor

SEW / Germany

Servo motor and drive

Siemens / Germany

Pneumatic cylinders and solenoid valves

FESTO / Germany

Vacuum generator

FESTO / Germany

Sensors

KEYENCE / Japan

Low-voltage electrical components

Schneider / France

Bearings

NSK / Japan

Standard mechanical components

MISUMI

PLC

Siemens / Germany

HMI

10-inch Siemens touchscreen / Germany

Product Feature

Mould

The knob is quickly disassembled without tools, and the replacement specifications are simple and convenient

RPC-60X Automatic Laundry Detergent Pods Tub Filling & Capping Machine manufacture
RPC-60X Automatic Laundry Detergent Pods Tub Filling & Capping Machine manufacture

Cup delivery

Humanization design:The cup storage mechanism reduces the frequency of manual refill

• The width adjustment handle is designed to accommodate cups of varying widths.

• Quick-release handles enable fast and easy installation and removal.

• Servo drive for accurate cup delivery.

Filling device

• Food-grade hopper 1. Prevent material spillage. 2. Reduce dust dispersion.

• Equipped with a vibrator to ensure a more uniform material height in the cup.

RPC-60X Automatic Laundry Detergent Pods Tub Filling & Capping Machine manufacture
RPC-60X Automatic Laundry Detergent Pods Tub Filling & Capping Machine manufacture

Capping device

When the lid supply of the ①capping device runs out, the system automatically switches to the ② device without manual intervention. Product changeover is achieved with positioning pins, quick-release handles, and pneumatic couplings, enabling tool-free, seamless specification changes.

Feature

1. Achieve continuous operation without stopping.

2. Double the cap storage

3. Quick changeover without tools

Overall vision RPC-60X Automatic Laundry Detergent Pods Tub Filling & Capping Machine details
image.webp Dimension figure
Conceptual drawing RPC-60X Automatic Laundry Detergent Pods Tub Filling & Capping Machine manufacture

FAQ

What is the production capacity of the RPC-60X?
The RPC-60X is rated for 40–50 filled and capped tubs per minute, depending on the tub, cap, pod and final configuration.

How does the dual capping system work?
When one cap-feeding device runs out, the system automatically switches to the second device, allowing production to continue without manual changeover at that moment.

How does the machine reduce pod spillage?
A food-grade hopper helps contain the product and reduce spillage, while an integrated vibrator promotes a more uniform pod level inside each tub.

Can the machine be changed over for different tubs?
The cup-delivery system includes width adjustment, quick-release handles and servo positioning. Positioning pins, pneumatic couplings and quick-release features support fast, tool-free format changes.

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