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RPC-60 Automatic Tub Filling, Sealing & Lid Placing Machine

A versatile automatic system for tub feeding, product filling, sealing, lid placement and finished-pack discharge. The RPC-60 combines full mechanical drive, stable cup handling and quick-change components to achieve 40–55 fills per minute.

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  • Overview

Overview

Product overview

The RPC-60 Automatic Preformed Tub Filling, Sealing and Lid Placement Machine is an integrated packaging solution designed to automate tub feeding, product filling, sealing, lid placement and finished-pack discharge. With a rated output of 40–55 fills per minute and a maximum speed of 55 cups per minute, this automatic tub filling machine provides stable, repeatable performance for manufacturers seeking efficient and labor-saving packaging.

Built with a full mechanical drive system, the RPC-60 supports reliable high-speed operation with reduced dependence on complex parameter adjustments. Its open machine structure provides convenient access to mechanical and electrical components, simplifying inspection, maintenance and troubleshooting. A safety enclosure with a safety relay and bleed valve further supports safe operation.

The dedicated tub storage system reduces manual replenishment frequency, while the mechanical cup dropping mechanism consistently separates and positions tubs into the indexing mould. The mechanical cup ejection system also helps achieve stable discharge performance. As a practical cup filling and sealing machine, the RPC-60 is designed for smooth and continuous packaging operations.

For efficient format changes, the quick-change mould requires few or no tools, helping minimize downtime. The discharge nozzle can also be removed without tools for easier cleaning and maintenance. The open layout reduces hard-to-clean areas and improves accessibility around the working zone.

The RPC-60 combines automatic filling, sealing and lid handling in one system. As a versatile tub sealing machine and lid placing machine, it can be configured according to product characteristics, filling volume, tub dimensions, sealing material, lid format and feeding requirements, making it suitable for a wide range of preformed-tub packaging applications.

Key features

• Full mechanical drive design for stable operation.
• Rated output of 40–55 fills per minute, with a maximum stated speed of 55 cups per minute.
• Safety enclosure with safety relay and bleed valve.
• Open drive layout for easier inspection and maintenance.
• Cup storage design reduces manual cup replenishment.
• Mechanical cup dropping remains stable and does not require parameter adjustment for different speeds.
• Quick-change mould design requires few or no tools.
• Feeding mechanism helps prevent overflow during material loading.
• Discharge nozzle can be removed without tools for easier cleaning.
• Mechanical cup ejection is more stable than cylinder-based cup exit.
• Jog mode supports condition checks, and one-button start simplifies operation.
• Open structure minimizes hard-to-clean dead corners.

Typical applications

Suitable for automatic filling, sealing and lid placement of preformed tubs with products compatible with the selected feeding and filling system. Final suitability depends on the product, fill quantity, tub dimensions and closure format.

Process flow

  • Load empty tubs into the cup storage system.
  • Mechanically separate and place each tub into the indexing mould.
  • Feed and fill the required product into the tub.
  • Apply the specified sealing material at the sealing station.
  • Place the outer lid on the sealed tub.
  • Mechanically eject and discharge the finished pack.

Design Principle

Safe:Safety Door+Safety Relay+Bleed Vale
Simple: Open driven system, easy maintenance
Stable: Full machinical driven design
Efficience:Max 55cups/min
Easy changeover: almost no fool
Easy clean: Open space, no dead corner
Easy operation: jog to see machine condition and one button start

Technical specifications

Parameter

Specification

Model

RPC-60

Capacity

40–55 fills/min

Container type

Tub

Container size

Max. diameter: 170 mm; second stated dimension: 140 mm (see confirmation note)

Power supply

380 V, 50 Hz, 3 phase

Power consumption

3.5 kW

Air consumption

0.2 m³/min

Air pressure

0.6 MPa

Machine dimensions

L 3500 × W 2900 × H 2000 mm

Machine weight

2000 kg

Main configuration

System / component

Specified brand

Main motor

SEW / Germany

Index drive

SSP / Taiwan

Servo motor and drive

Siemens / Germany

Pneumatic cylinders and solenoid valves

SMC / Japan

Vacuum generator

SMC / Japan

Sensors

KEYENCE / Japan

Low-voltage electrical components

Schneider / France

Bearings

NSK / Japan

Standard mechanical components

MISUMI

PLC

Siemens / Germany

HMI

10-inch Siemens touchscreen / Germany

Advantages

Storage cup design reduce labor feed cup

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Mechanical Cup Dropping Mechanism

Stable cup dropping with the entire mechanism capable of being replaced as a set.

No need to adjust parameters for different speeds.

Advantage

Easy changeover mould, almost no tool

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Feeding Mechanism

The feeding mechanism ensures no overflow during material loading, and the discharge nozzle can be easily disassembled without tools for easy cleaning.

Mechanical Cup Ejection Mechanism

Compared to cylinder out of the cup, more stable.

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image(af0008d552).png Layout Diagram
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FAQ

What is the production capacity of the RPC-60?
The machine is rated for 40–55 fills per minute, depending on the product, tub, sealing material, lid and final configuration.

Which packaging steps can the RPC-60 automate?
The line can handle tub feeding, product filling, sealing, lid placement and finished-pack discharge.

How does the machine support fast changeover?
The complete cup-dropping mechanism can be replaced as a set, while the mould and discharge nozzle use quick-change, largely tool-free designs.

How is cleaning simplified?
The open machine layout improves access, and the discharge nozzle can be removed without tools for convenient cleaning.

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